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कपड़े में टेम्पल मार्क्स, एक कपड़ा दोष, कारण और उपचार
Objectives of calendaring process, types of calendars, structure and working principle of calendaring machine
TYPES OF YARN, CLASSIFICATION OF YARN
Temple marks in the woven fabric:
The temple mark is a very common fabric defect. The temple mark appears in the longitudinal direction of the fabric. As the defect name expresses, the defect appearing in the fabric due to a temple is called temple mark.
The temple mark is a very common fabric defect. The temple mark appears in the longitudinal direction of the fabric. As the defect name expresses, the defect appearing in the fabric due to a temple is called temple mark.
Before describing temple marks, it is necessary to know about the role of the temple in the loom. We know
that the fabric width is always less than reed space used on the loom. When the
fabric weaves on the loom, it tries to shrink in width of the fabric. As the
width of the fabric shrinks, the angle of the ends with the reed dent is also
changed. This change in angle results in the form of abrasion between ends and
dents of the reed and causes very high warp breakage. This warp breakage
situation does not allow the weaver to run a loom for weaving.
The temples at both
sides of the fabric are used to prevent the shrinkage of the fabric width
between beat-up position and maximum backward reed position. The temple
always tries to stretch (pull) the fabric toward the selvedge and hence
maintains the angle between ends and the dents of the reed. The ideal angle
between dents and ends should be 90 degrees but in the weaving of maximum fabric
qualities, it is always less than 90 degree. The difference between ideal and
actual angle should be as minimum as possible.
The temple marks normally
appear in fine fabrics, loose construction fabric and fabric woven with heavy
picks per inch.
There are so many causes of
temple marks appearing in the fabric.
1 – When a warp breakage
occurs around the temple, the weaver repairs the end breakage and leaves the
tail of the repaired end uncut. When woven fabric comes out after temple, this
uncut tail of repaired end passes easily in maximum occasions but sometimes it
wraps in the temple rings and stops the revolving movement of the ring. This problem
causes the temple mark in the fabric. The prominence of defect depends upon the
degree of interruption of the revolving movement of the temple ring. Weaver should
always take care of this kind of problem.
2 – Sometimes, the fibres
fluff become deposited inside the temple rings. This fluff prevents the free
revolution of temple ring. Thus temple mark appears in the fabric. The temple
rings should always be cleaned properly after a fixed time of interval
regularly.
3 – when the temples are
taken out from the loom during beam gaiting, these should be kept properly. If a technician
keeps these temples on the cemented floor or iron sheet, the spikes of the
temple rings become blunt. These blunt spikes of temple cause temple marks in
the fabric. The technician should take care of the temple and should keep the
temple on the soft object. Sometimes, the spikes of rings also become blunt
after long time use. This kind of temple should be replaced after a definite time
of interval.
4 – After long use of the
temple, the Teflon bushes of the rings get loosed and an extra clearance is
created. This extra clearance in the temple ring helps to change the ring’s revolving
path. The ring inclines left and right continuously during the beating. This problem
causes temple marks in the fabric.
5 - The temple setting is
also responsible for temple marks. There should be a maximum grip of
rings on the fabric. The spikes should not touch any part of the loom except
fabric. If temple marks are appearing, the angle between ends and dents of the
reed should be decreased slightly.
6 – In fine quality and
loose construction quality, the one ring rubber temple should be used. if this
type of temple is not available, a technician should keep only three to four
rings in the existing temples. Extra rings should be taken out. This practice
localizes the temple marks at selvedge only.
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